Contract Composite Manufacturing for Aerospace

Aug 8, 2025 | Uncategorized

Composites Universal Group (CUG) is a leading provider of contract composite manufacturing for aerospace, specializing in high-performance carbon fiber and advanced composite components. Based in California, we partner with aerospace OEMs, Tier 1 suppliers, and defense contractors to deliver production-ready composite solutions with precision, quality, and reliability.

Whether you need full-scale production, prototype development, or overflow capacity, CUG is your trusted U.S.-based composite manufacturing partner.


Scalable Contract Manufacturing for Aerospace Programs

Outsourcing composite manufacturing to a proven partner like CUG reduces lead times, minimizes internal resource strain, and accelerates your time to market. We deliver:

  • Turnkey composite manufacturing services
  • Engineering support and DFM optimization
  • Autoclave and out-of-autoclave production
  • Tight tolerance assemblies and subassemblies
  • AS9100D and ISO 9001:2015 compliant processes
  • NADCAP certification in progress

From bonded aerospace panels to structural composite frames, our team handles the full production lifecycle with industry-leading accuracy and responsiveness.


Aerospace Composite Manufacturing Capabilities

CUG supports complex aerospace builds with end-to-end manufacturing capabilities, including:

✓ Layup Tooling & Mold Making
Custom tooling built in-house to control tolerances and reduce delays.

✓ Composite Layup & Curing
Autoclave and vacuum-assisted curing for high-strength aerospace components.

✓CNC Trimming & Machining
5-axis CNC cutting for precision fit and tight dimensional tolerances.

✓ Bonding & Assembly
Adhesive bonding, fastened assemblies, and multi-part integration.

✓ Inspection & Documentation
CMM inspection, ultrasonic NDT, and complete traceability for aerospace compliance.


Aerospace Applications We Support

Our contract composite manufacturing services support the production of:

  • Aircraft structural components
  • UAV and drone airframes
  • eVTOL and AAM vehicle bodies
  • Satellite panels and enclosures
  • Thermal and RF shielding components

We work with carbon fiber, glass fiber, aramid (Kevlar®), and high-temp resin systems designed to meet demanding aerospace specifications.


Why Aerospace Leaders Choose CUG for Contract Manufacturing

  • Made in California, Delivered Nationwide: U.S.-based facility with responsive turnaround and secure supply chain
  • Collaborative Engineering: We engage early to optimize part design for manufacturability
  • Production Flexibility: Low to high-volume capability for growing aerospace programs
  • Quality-Focused Culture: Aerospace-grade standards applied to every project, from prototype to production

Partner with CUG for Aerospace Contract Manufacturing

If you’re seeking a reliable, high-performance partner for contract composite manufacturing in aerospace, CUG has the expertise, equipment, and quality systems to support your most complex builds.

📞 Contact us today to request a quote, schedule a capabilities review, or explore long-term manufacturing partnerships.

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