At Composites Universal Group (CUG), we specialize in tight tolerance composite assemblies for aerospace, defense, and high-tech industries where precision is non-negotiable. Whether you’re engineering next-gen aircraft, spacecraft, or unmanned systems, we deliver dimensionally accurate, structurally sound composite components that meet the strictest performance and quality standards.
Precision Matters in Aerospace Composites
Tight tolerance assemblies are critical for mission success in high-performance applications. Our production methods and inspection processes ensure every part fits seamlessly—no matter the complexity.
CUG Delivers:
- +/- 0.005” or better dimensional tolerances
- Repeatable, high-precision composite layups
- Tooling designed for tight-tolerance outcomes
- CNC trimming, CMM inspection, and in-process QA
- Bonded and mechanically fastened assembly integration
From individual components to multi-part composite subassemblies, our team ensures alignment, fit, and function meet exact engineering specs.
Capabilities Supporting Tight Tolerance Work
- CNC 5-Axis Machining for trimmed edge accuracy
- Autoclave and Out-of-Autoclave (OOA) Curing for structural integrity
- Custom Layup Tooling built in-house for tolerance control
- Adhesive Bonding & Drilled Assembly Jigs
- Coordinate Measuring Machine (CMM) Verification
CUG applies advanced metrology and process control to minimize part variation and reduce rework, saving you time and cost during final system integration.
Composite Assembly Applications
We build tight tolerance composite assemblies for a variety of critical uses:
- Aircraft nacelles, ducts, and fairings
- UAV and drone fuselage components
- Satellite panels and structural enclosures
- Defense systems composite housings and covers
- High-performance automotive and marine systems
Our precision composites are engineered to align with your form, fit, and function requirements—no compromise.
Material Expertise for High-Tolerance Work
- Carbon Fiber Reinforced Polymers (CFRP)
- Glass Fiber Composites
- Aramid Fiber Composites (Kevlar®)
- High-temp epoxy, BMI, and phenolic resins
- Aluminum and Nomex® core materials
- ESD-safe and RF-transparent composite structures
Trusted by Aerospace OEMs and Tier 1 Suppliers
As a qualified production partner, CUG serves clients who demand top-tier performance, including:
- Aerospace Manufacturers
- Defense Contractors
- Space Launch & Satellite Companies
- Advanced Air Mobility (AAM) Innovators
We bring a collaborative, engineering-driven approach to every project, helping you reduce lead times, improve fitment, and streamline production.
Let’s Build What Others Can’t
When your composite assembly requires tight tolerances and zero compromise, partner with a manufacturer that delivers precision at scale.
📞 Contact Composites Universal Group today to request a quote or engineering consultation.
