Composites Universal Group is a leader in advanced UUV (Uncrewed Underwater Vehicle) prototyping and marine composites engineering. Our team designs, fabricates, and tests cutting-edge underwater vehicles that support long-range, long-duration missions for defense, research, and commercial applications.
What Is UUV Prototyping?
UUV prototyping is the process of designing, fabricating, and testing autonomous underwater drones. These vehicles operate without onboard human presence and are often built for endurance, modularity, and specialized payloads. The goal is to validate performance, autonomy, and mission capability before full-scale production.
Key Elements of UUV Prototyping
1. Structural Design & Fabrication
We create pressure-resistant composite hulls, propulsion housings, and modular structures using carbon fiber and advanced polymers. Our marine-grade materials ensure lightweight performance, deep-sea durability, and corrosion resistance.
2. Sensor & Payload Integration
UUVs are designed to carry mission-specific payloads such as sonar, cameras, scientific instruments, and sometimes defense-related technologies. We enable seamless integration of modular payload bays and mission control systems.
3. Autonomous Systems & Control
Our prototypes include custom-designed embedded systems, AI-assisted navigation, and autonomous mission software for remote or pre-programmed underwater tasks.
4. Hydrodynamic Testing
Every UUV design is validated through CFD simulations and real-world hydrodynamic testing to ensure stability, propulsion efficiency, and maneuverability.
5. Energy Management Solutions
Energy efficiency is critical for UUV success. We engineer advanced battery systems and explore underwater energy harvesting methods to extend mission duration and reduce downtime.
6. Modular Assembly & Deployment
Inspired by DARPA’s Manta Ray and similar platforms, we specialize in modular UUV design, allowing for easy shipping, field assembly, and component swapping.
Notable Applications
- Defense & Naval Operations
Long-range surveillance, mine detection, and undersea communications. - Oceanographic Research
Seabed mapping, water sampling, and climate monitoring. - Commercial Exploration
Pipeline inspections, offshore infrastructure assessments, and resource surveys.
Why Choose Composites Universal Group for UUV Prototyping?
- 20+ years in marine-grade composites and prototype engineering
- ISO-compliant quality assurance and materials traceability
- Experienced in working with defense contractors and government-funded R&D
- Full-spectrum capabilities from design to test tank validation
- Collaborative engineering process tailored to your mission needs
Ready to develop your next-generation underwater vehicle?
Contact Composites Universal Group today to start prototyping your custom UUV system.
